Manifattur tal-Partijiet tal-plastik professjonali taċ-Ċina Custom Mc Nylon Plastic Spur Gears

 

                                                                                                                                                                                                                                                                                                   

How to select precision plastic gears

Precision Plastic Equipment Production is the location for you if you require precision plastic gears to manufacture modest parts of mechanical systems.
When selecting equipment, you ought to appear at the measurement of the gear and how considerably surface area make contact with you require. Way too extended or as well limited gears can cause too much use. If the equipment is too limited, it might not in shape correctly in the equipment. Whilst shorter gears might in shape the equipment properly, more time gears could not.
To design precision plastic gears, it is important to know the exact specifications of the application. Once you know your needs, you can start off the growth process. First, you must figure out the key mover, load, and other operating parameters. Up coming, you want to choose on the best materials and instruments. You ought to also consider the all round layout of the gears and any related parts this kind of as shafts and bearings. As soon as you know these parameters, you can produce gear patterns dependent on them.
Picking the ideal polymer for your gear is vital to its overall performance. The polymer should be rigid sufficient to resist the force exerted on it, but flexible sufficient to let the equipment teeth to deflect. It have to also have very good exhaustion and impact energy. Ultimately, it has to be resilient adequate for cyclic loading and unloading.

Q&A

Q1. Meta nista 'nikseb il-prezz tag?

A: We usually quote inside of 24 several hours following acquiring your inquiry. If you are urgent, Please call us or allow us know in your email so we can prioritize your inquiry.

Q2. How lengthy is the direct time for the mildew?

A: It all depends on the dimension and complexity of the mildew. Typically, the supply time is twenty five-35 days. If the mold is basic and insignificant, we can do it in fifteen days.

Q3. I will not have drawings how must I begin a new task?

A: You can supply us with samples, and we will aid full the drawing design and style.

This autumn. How to make certain product good quality before shipping?

A: If you do not come to our factory and there is no third-social gathering inspection, We will be your inspector. We will give you a video clip with specifics of the creation approach, including process reviews, product proportions, structural and area information, packaging details, etc.

As a plastic equipment rack and plastic equipment supplier, we often intention to give the highest high quality merchandise and the most thorough services and look ahead to cooperating with you.

Isem tal-Prodott Plastic parts manufacturer custom MC nylon plastic spur gears
materjal PTFE, POM, PVC, Najlon, PEEK, PU, ​​PA, Akriliku, PE, UPE, eċċ.
kulur White, black,or as your requirement
dijametru 5-200mm, jew personalizzati
Ċertifikazzjoni ISO9001, SGS, Rapport tat-Test, Rosh
Forma Sheet, rod, tube, gear, rack, , guide rail, Plastics fittings, and so on
Ippakkjar Basktijiet tal-plastik, Kartuns, Kaxxa tal-injam, Pallet, Kontenitur, eċċ.
Professjoni oħra Servizz tal-konsumatur 24 siegħa instant u komdu.

Notifika dwar l-istatus tat-tbaħħir waqt il-kunsinna.

Notifika regolari ta 'stili ġodda u stili ta' bejgħ sħun.

Isem tal-Prodott Plastic parts manufacturer custom MC nylon plastic spur gears
materjal PTFE, POM, PVC, Najlon, PEEK, PU, ​​PA, Akriliku, PE, UPE, eċċ.
kulur White, black,or as your requirement
dijametru 5-200mm, jew personalizzati
Ċertifikazzjoni ISO9001, SGS, Rapport tat-Test, Rosh
Forma Folja, virga, tubu, tagħmir, rack, taljola, ferrovija gwida, Fittings tal-plastik, eċċ
Ippakkjar Basktijiet tal-plastik, Kartuns, Kaxxa tal-injam, Pallet, Kontenitur, eċċ.
Professjoni oħra Servizz tal-konsumatur 24 siegħa instant u komdu.

Notifika dwar l-istatus tat-tbaħħir waqt il-kunsinna.

Notifika regolari ta 'stili ġodda u stili ta' bejgħ sħun.

Kif Iddisinja Gear Spur tal-Forġa

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don't hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forġa gerijiet spur

Il-forġa ta 'spur gears hija waħda mill-aktar proċessi importanti ta' komponenti ta 'trażmissjoni tal-karozzi. Il-proċess tal-manifattura huwa kumpless u jinvolvi diversi passi, bħal spheroidizing vojt, forġa sħuna, ittemprar, fosfatazzjoni u saponifikazzjoni. Il-materjal użat għall-gerijiet spur huwa tipikament 20CrMnTi. Il-proċess jitlesta billi jiġi applikat metodu kontinwu ta 'formazzjoni ta' estrużjoni b'dies iddisinjati għat-tul tal-faxxa tad-daqs L u l-ħxuna tal-angolu tal-qsim T.
Il-proċess tal-forġa ta 'spur gears jista' juża wkoll polyacetal (POM), plastik b'saħħtu komunement użat għall-manifattura ta 'gerijiet. Dan il-materjal huwa faċli biex jifforma u jifforma, u wara li jibbies, huwa estremament iebes u reżistenti għall-brix. Numru ta 'metalli u ligi huma użati għal gerijiet spur, inkluż azzar falsifikat, azzar li ma jissaddadx, u aluminju. Elenkati hawn taħt huma t-tipi differenti ta 'materjali użati fil-manifattura tal-irkaptu u l-vantaġġi u l-iżvantaġġi tagħhom.
A spur gear's tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It's also important to remember that spur gears must have the same module as the gears they are used to drive.

Issettja l-gerijiet spur tal-kamin

Industrija moderna ma tistax tiffunzjona mingħajr gerijiet ta 'spur tal-kamin stabbiliti. Dawn l-irkaptu huma effiċjenti ħafna u jintużaw ħafna f'varjetà ta 'applikazzjonijiet. Id-disinn tagħhom jinvolvi l-kalkolu tal-veloċità u t-torque, li t-tnejn huma fatturi kritiċi. Il-mudell MEP, pereżempju, jikkunsidra r-riġidità li qed tinbidel ta' par ta' snien tul il-mogħdija tiegħu. Ir-riżultati jintużaw biex jiddeterminaw it-tip ta 'spur gear meħtieġ. Elenkati hawn taħt huma xi suġġerimenti għall-għażla ta 'sprun gear:
Tip A. Dan it-tip ta 'rkaptu m'għandux buttun. It-tagħmir innifsu huwa ċatt b'toqba żgħira fin-nofs. Irkaptu tal-kamin tas-sett huma l-aktar komunement użati għal applikazzjonijiet ħfief mingħajr tagħbijiet. Il-ħxuna tal-metall tista 'tvarja minn 0.25 mm sa 3 mm. Irkaptu tal-kamin stabbilit jintuża wkoll għal magni kbar li jeħtieġ li jkunu b'saħħithom u durabbli. Dan l-artikolu jipprovdi introduzzjoni għat-tipi differenti ta 'spur gears u kif huma differenti minn xulxin.
Pin Hub. L-irkaptu tal-buttun tal-brilli juża kamin tas-sett biex jiżgura l-pin. Dawn l-irkaptu ta 'spiss huma konnessi ma' xaft permezz ta 'kavillu, molla, jew pinnijiet roll. Il-pin jittaqqab sad-dijametru preċiż biex joqgħod ġewwa l-irkaptu, sabiex ma jinħallx. L-irkaptu tal-buttun tal-pin għandhom tolleranzi għoljin, peress li t-toqba mhix kbira biżżejjed biex taqbad kompletament ix-xaft. Dan it-tip ta 'tagħmir huwa ġeneralment l-aktar għali mit-tlieta.
Gear

Irkaptu ta' ċavetta

In today's modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears huma kkaratterizzati li jkollhom snien paralleli max-xaftijiet u l-assi, u veloċità tal-linja tal-pitch sa 25 m/s hija meqjusa għolja. Barra minn hekk, huma aktar effiċjenti minn gerijiet helical ta ' l-istess daqs. B'differenza mill-gerijiet helical, gerijiet spur huma ġeneralment meqjusa bħala gerijiet pożittivi. Ħafna drabi jintużaw għal applikazzjonijiet li fihom il-kontroll tal-istorbju ma jkunx kwistjoni. Is-simetrija ta 'l-ispur gear tagħmilhom adattati b'mod speċjali għal applikazzjonijiet fejn hija meħtieġa veloċità kostanti.
Minbarra l-użu ta 'spur gear helical għat-trasmissjoni, l-irkaptu jista' jkollu wkoll forma ta 'snien standard. B'differenza mill-gerijiet helical, gerijiet spur b'forma ta 'snien involuti għandhom għeruq ħoxnin, li jipprevjeni l-ilbies mis-snien. Dawn l-irkaptu huma faċilment magħmula b'għodod ta 'produzzjoni konvenzjonali. Il-forma involuta hija għażla ideali għal produzzjoni fuq skala żgħira u hija waħda mit-tipi l-aktar popolari ta 'spur gears.

Spline spur gears

When considering the types of spur gears that are used, it's important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It's most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
It-tabella tad-distribuzzjoni tal-istress tal-kuntatt tirrappreżenta ż-żona tal-ġenb ta 'kull sinna tal-ger u d-distanza kemm fid-direzzjoni assjali kif ukoll fid-direzzjoni tal-profil. Żona ta 'kuntatt għolja tinsab lejn iċ-ċentru tal-irkaptu, li hija kkawżata mill-mikro-ġeometrija tal-irkaptu. Valur l pożittiv jindika li m'hemm l-ebda allinjament ħażin tas-snien spline fuq l-interface mal-idejn tal-helix. L-oppost huwa veru għall-valuri l negattivi.
Bl-użu ta 'teknika tal-upper bound, Abdul u Dean studjaw il-forġa ta' forom ta 'spur gear. Huma jassumu li l-profil tas-snien ikun linja dritta. Huma eżaminaw ukoll il-pressjoni ta 'forġa mhux dimensjonali ta' spline. Spline spur gears huma komunement użati fil-muturi, gearboxes, u drills. Is-saħħa ta 'spur gears u splines hija primarjament dipendenti fuq ir-raġġi u d-dijametru tas-snien tagħhom.
SUS303 u SUS304 istainless steel spur gears

L-iSpur gears tal-istainless steel huma manifatturati bl-użu ta 'tekniki differenti, li jiddependu fuq il-materjal u l-applikazzjoni. L-aktar proċess komuni użat fil-manifattura tagħhom huwa l-qtugħ. Proċessi oħra jinvolvu rolling, ikkastjar, u forġa. Barra minn hekk, gerijiet spur tal-plastik huma prodotti mill-iffurmar ta 'injezzjoni, skond il-kwantità ta' produzzjoni meħtieġa. L-istainless steel SUS303 u SUS304 spur gears jistgħu jsiru bl-użu ta 'varjetà ta' materjali, inkluż azzar tal-karbonju strutturali S45C, ħadid fondut griż FC200, metall mhux tal-ħadid C3604, plastik tal-inġinerija MC901, u azzar li ma jissaddadx.
Id-differenzi bejn 304 u 303 stainless steel spur gears jinsabu fil-kompożizzjoni tagħhom. Iż-żewġ tipi ta 'azzar li ma jissaddadx jaqsmu disinn komuni, iżda għandhom kompożizzjonijiet kimiċi li jvarjaw. Iċ-Ċina u l-Ġappun jużaw l-ittri SUS304 u SUS303, li jirreferu għall-gradi varji ta 'kompożizzjoni tagħhom. Bħal ħafna tipi ta 'azzar li ma jissaddadx, iż-żewġ gradi differenti huma magħmula biex jintużaw f'applikazzjonijiet industrijali, bħal gerijiet planetarji u gerijiet spur.
Gear

Stainless steel spur gears

Hemm diversi affarijiet li għandek tfittex f'ger ta 'xprun ta' l-istainless steel, inkluż iż-żift dijametrali, in-numru ta 'snien għal kull dijametru ta' unità, u l-veloċità angolari tas-snien. Dawn l-aspetti kollha huma kritiċi għall-prestazzjoni ta 'spur gear, u l-kejl dimensjonali xieraq huwa essenzjali għad-disinn u l-funzjonalità ta' spur gear. Dawk fl-industrija għandhom ikunu familjari mat-termini użati biex jiddeskrivu partijiet ta 'spur gear, kemm biex jiżguraw iċ-ċarezza fil-produzzjoni kif ukoll fl-ordnijiet tax-xiri.
Spur gear huwa tip ta 'tagħmir ċilindriku ta' preċiżjoni bi snien paralleli rranġati f'rimm. Jintuża f'diversi applikazzjonijiet, bħal muturi outboard, vinċijiet, tagħmir tal-kostruzzjoni, tagħmir tal-lawn u tal-ġnien, drives tat-turbini, pompi, ċentrifugi, u varjetà ta 'magni oħra. Spur gear huwa tipikament magħmul mill-istainless steel u għandu livell għoli ta 'durabilità. Huwa l-aktar tip ta 'rkaptu użat komunement.
L-iSpur gears tal-istainless steel jistgħu jiġu f'ħafna forom u daqsijiet differenti. L-istainless steel spur gears huma ġeneralment magħmula minn SUS304 jew SUS303 stainless steel, li huma użati għall-magni ogħla tagħhom. Dawn l-irkaptu mbagħad jiġu ttrattati bis-sħana b'nitriding jew induzzjoni tal-wiċċ tas-snien. B'differenza mill-gerijiet konvenzjonali, li jeħtieġu tħin tas-snien wara t-trattament bis-sħana, l-ispur gears tal-istainless steel għandhom rata baxxa ta 'xedd u makkinabilità għolja.

editur minn czh 2023-01-09

TRASMISSJONI WLY, LTD.

POSTA: [protett bl-email]

Addr: TieYe Road 9-13 Unit3-2-204